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After you’ve completed the sampling stage and finalized every key element such as shape, fit, construction, stitching method, fabric choice, and finishing details you are ready to move forward into the bulk production phase. This stage marks an important transition from prototype to full-scale manufacturing. Because all details have been approved during sampling, you can now plan your bulk order with confidence knowing that the product you will receive in volume is exactly the one you envisioned.
At this point, we help you calculate quantities, prepare your size breakdown, finalize colorways, and confirm all trims and labeling requirements. Our production team reviews the approved sample and translates every specification into a streamlined production plan. By having a fully approved sample as the foundation, the bulk process becomes smoother, more efficient, and less prone to revisions or delays. This prepares your brand for consistent manufacturing quality, predictable timelines, and a stable production workflow ensuring your collection is ready to launch exactly as planned.
1. Sample Order
2. Sample Processing
3. Sample Done
4. Sample Approved
5. Bulk Order Placed
6. Bulk Order Process
7. QC (Quality Control)
8. Packing
9. Shipping
At Bali Bikini, we follow a clear and structured production workflow to make sure that every design from a simple string bikini to a complex multi-panel swimwear piece have a professional standards and reflects your brand identity.
1. Sample Order
The first step in your journey is placing a sample order. To accurately transform your vision into a physical product, we require all essential details upfront. Please provide the following:
Providing comprehensive information at this initial stage is crucial, as it sets the foundation for the entire project and ensures the highest accuracy in translating your idea into a physical sample.
2. Sample Processing
Once the brief is confirmed, our pattern-making and sewing team begins working on your sample. This phase includes:
This process was handled by a team experienced in swimwear construction. Every detail is checked closely to ensure the sample reflects your design as closely as possible.
3. Sample Done
If any revisions are deemed necessary, adjustments shall be implemented, and a new sample will be produced.
If any revisions are deemed necessary, adjustments shall be implemented, and a new sample will be produced.
4. Sample Approved
Approval is a crucial milestone. Once you confirm that the sample meets your expectations whether after one version or several rounds of refinement it becomes the “master sample” This sample serves as the exact reference point for mass production to ensure consistency in every piece produced.
5. Bulk Order Placed
This step ensures that all production details are aligned before the manufacturing process begins.
This step ensures that all production details are aligned before the manufacturing process begins.
6. Bulk Order Process
Each piece is produced with precision to ensure that it matches the fit, comfort, and construction of the approved sample.
Each piece is produced with precision to ensure that it matches the fit, comfort, and construction of the approved sample.
7. QC (Quality Control)
We correct or replace any piece that fails to meet our standards before the packaging process.
We correct or replace any piece that fails to meet our standards before the packaging process.
8. Packing
After passing QC, each item is carefully packed. You can choose from multiple packaging options:
Packaging ensures your products remain clean, protected, and presentable upon arrival.
9. Shipping
Once everything is packed, your order is dispatched using reliable international couriers such as DHL, FedEx, or other trusted partners. You receive a tracking number to monitor your shipment in real time until it arrives safely at your location. We ship worldwide, making it easy for brands in any country to access Bali’s trusted swimwear manufacturing services.